Copper

Electrical calculators

Which conductor carries the load, how many fit in the raceway, and how many volts you give up on the way there.

Wire size starts at the 75°C column of NEC 2023 Table 310.16, copper or aluminum. Ambient and bundling factors stay at 1 unless you enter them. A second size respects 240.4(D), which caps 14, 12, and 10 AWG even when the table ampacity is higher. Voltage drop reuses the Chapter 9 K method and names a size at or under 3%. That 3% is an informational note, not a rule that fails an inspection. Verify the result with the adopted code and an electrician.

Conduit fill uses Chapter 9 Table 1: 53% for one conductor, 31% for two, 40% for three or more, and 60% for a nipple 24 inches or shorter. Conductor areas are Table 5. Conduit areas are the 100% column of Table 4. When every wire is the same size, a fractional count of 0.8 or more rounds up, which is Note 7. Derating and box fill are separate problems.

Voltage drop is 2 × K × amps × one-way feet ÷ circular mils for single phase, and √3 instead of 2 for three phase. K is 12.9 for copper and 21.2 for aluminum. The 3% branch and 5% feeder figures are informational notes in 210.19(A) and 215.2(A).

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